At the end of 2015 we decided it was time for a new mainsail. As you may remember, we did some exhaustive research on the topic.
After talking with all of the sail makers we finally decided to go with Banks Sails, both because they matched the 10% seasonal discount all the other companies were offering and because they are the only sail loft still doing all the cutting and sewing right here in Kemah.
Trent, Keith and Chris at Banks invited us to watch them cut out and sew our sail, but unfortunately that happened the same week as Mary’s accident, so we had to take a raincheck. However, we finally got a chance to visit and watch them working on some other projects.
Trent showed us how each sail is designed on the computer. The design is then split into panels, which are plotted onto a roll of sail cloth in a pattern that will minimize waste.
The seams are marked and the panels are cut out on the big machine at the back of the loft.
Then the pieces get stitched together. The entire floor of of the loft is raised to table height and the sailmakers sit in pits, which are the actual floor of the building.
We had one tiny issue with our new main. During our second time out, the slug on the clew popped out of the track.
By the time we got back to the boat the next weekend, Banks had already replaced the slug with a larger one and added a velcro loop just as an extra precaution.
It feels good to support a local business, and we’ve been so happy with their service, they’re now helping us design a new stack pack and bimini for Gimme Shelter.
Banks will be at the Southwest International Boat Show at South Shore Harbor March 17 – 20, so stop by and ask Trent his trim secrets. There’s a rumor that if he’s on your boat during a rum race, you’re guaranteed to win.
2 thoughts on “Hanging out at the sail loft”
Hi just wondering how your sail has held up, if you did the stack pack and how that went. Am going through the same process, we get a LOT of wind in the upper SF bay (over 20kts every summer day that I´ve been out…25kts not atypical under the GG bridge). Thanks!
Our sail has been great. The full battens really help with sail shape. Our stack pack has also worked well, especially when reefed because it keeps the extra sail tidied and out of the way.